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over voltage
Had a similar problem before, with just the cranking battery in circuit connect a DIGITAL multimeter across the terminals. you should read 12v 11.8 or something similar.When you crank the opti, remember some batters deliver several hundred cranking amps, this causes a voltage drop, and with the motor running you will immediately notice the battery voltage increase , as the alternator replenisihes the battery.Running voltage will be above 12v and steadily rise to approx 14.8 volts.This is fine and normal for a 12v cell to be charged at more than 12v, if your voltage climbs above 14.8, you get alarm, warning etc.The problem you have can believe it or not be caused by resistance in battery connections , ie bad connections, or resistance (corrosion) in a battery isolator terminals.In order to deliver the charging amps the additional resistance needs to be overcome so, voltage can rise here.However I think your problem is a faulty voltage regulator, its not stopping the voltage increase as the battery gets charged up, and dissapiating it as heat, but letting the voltage climb dangerously.Regulators are often contained in the EMM module, some are watercooled etc, I cant say what the set up is in the OPTI, A rectifier is only used to change alternator a/c to battery d/c nothing to do with voltage control.
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