Reply
 
Thread Tools Search this Thread
 
Old 23 October 2011, 17:27   #1
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
Trailer Refurb

Just taken delivery of the new Rib.

Its sitting on a 2004/2005 SBS twin axle trailer which have not seen any maintenance in a number of years.

It's going to need new cables, shoes, etc. which I am fine with however the draw bar is also going to need some work. moves in an out however there is no damping. is this easy to change?
__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Old 23 October 2011, 19:06   #2
Member
 
Trailer Guy's Avatar
 
Country: UK - England
Town: Hampshire
Boat name: Altea 2
Make: Narwhal
Length: 5m +
Engine: 90 Mariner
Join Date: Aug 2011
Posts: 855
Hi Chris

Not too difficult if you're fairly handy with a set of spanners.

If you post up the make of coupling I should be able to reply with a fairly easy guide to doing it.

All the best
Trailer Guy is offline   Reply With Quote
Old 23 October 2011, 19:11   #3
Member
 
Maximus's Avatar
 
Country: UK - England
Town: Wild West
Boat name: No Boat
Make: No Boat
Length: under 3m
Join Date: Jan 2008
Posts: 5,305
Send a message via AIM to Maximus
Quote:
Originally Posted by Chris View Post
Just taken delivery of the new Rib.

Its sitting on a 2004/2005 SBS twin axle trailer which have not seen any maintenance in a number of years.

It's going to need new cables, shoes, etc. which I am fine with however the draw bar is also going to need some work. moves in an out however there is no damping. is this easy to change?
Nice one Chris,all the Best with the new Boat!
__________________
A clever Man learns by his mistakes..
A Wise Man learns by other people's!

The Road to HELL ..is Paved with "Good inventions!"
Maximus is offline   Reply With Quote
Old 23 October 2011, 19:14   #4
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
Quote:
Originally Posted by Maximus View Post
Nice one Chris,all the Best with the new Boat!
Hi mate, yes it looks great, trailer not as bad as I remembered, just needs the brakes and draw bar sorting out,

Can't wait to get back out there.
__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Old 24 October 2011, 20:38   #5
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
Had a good look at the brakes today. They are not looking to good to say the least however the back plates seem solid once you knock a few layers of rust off...

So looking at the state of them it's:

New Shoes / springs etc
New Expanders all round
New Reverse Levers
New Adjusters
New Cables (SS)
New Bowden cable covers

I already have one set of 2051 shoes so only need one more set so £250inc on parts to refurb these.

On top of the brakes we need to get a new damper for the draw bar, a new energy store spring for the handbrake and a new winch. Which will be about £220inc.

I had a look at the actual suspension units and the arms are rusty but seem solid, there appears to be an inch or so of rubber poking out around where the arms goes into the axle however this is the same on all 4 suspension arms. Is this normal I can't remeber seeing it on my last DB trailer?
Attached Thumbnails
Click image for larger version

Name:	Trailer 1.jpg
Views:	232
Size:	52.6 KB
ID:	63486   Click image for larger version

Name:	Trailer 2.jpg
Views:	243
Size:	84.0 KB
ID:	63487   Click image for larger version

Name:	Trailer 3.jpg
Views:	199
Size:	98.1 KB
ID:	63488   Click image for larger version

Name:	Trailer 4.jpg
Views:	269
Size:	64.7 KB
ID:	63489   Click image for larger version

Name:	Trailer 5.jpg
Views:	264
Size:	71.0 KB
ID:	63490  

__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Old 24 October 2011, 21:15   #6
Member
 
Trailer Guy's Avatar
 
Country: UK - England
Town: Hampshire
Boat name: Altea 2
Make: Narwhal
Length: 5m +
Engine: 90 Mariner
Join Date: Aug 2011
Posts: 855
Hi Chris

It does happen with some manufacturer's axles. If there's still plenty of movement in the trailer arm (up and down, for the suspension) then your axle's fine.

PS. That looks like a Bradley coupling? Damper shouldn't be too hard to do
Trailer Guy is offline   Reply With Quote
Old 24 October 2011, 22:33   #7
Member
 
Country: UK - England
Town: Bristol
Make: Ribcraft
Length: 5m +
Engine: Yamaha
Join Date: May 2006
Posts: 4,299
yep that normal!!
__________________
matt h is offline   Reply With Quote
Old 25 October 2011, 19:46   #8
Member
 
Country: UK - Wales
Town: Southampton
Boat name: DynaMoHumm/ SRV/deja
Make: Avon8.4, 5.4 & 4.777
Length: 8m +
Engine: Cat3126 Yam 90 &70
MMSI: 42
Join Date: Dec 2003
Posts: 6,562
are they Alco axles cos if they are you won't have to go too far for some free bits
__________________
Here it comes again, I don't stand a chance
Soul possession, Got me in a trance
Pullin' me back to you - Deja Voodoo
Rogue Wave is offline   Reply With Quote
Old 26 October 2011, 15:11   #9
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
Quote:
Originally Posted by Rogue Wave View Post
are they Alco axles cos if they are you won't have to go too far for some free bits
yes they are 2051 hubs.

Will be calling you shorty

I mean Shortly
__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Old 26 October 2011, 15:12   #10
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
Stripped the hubs on one axle today and they have come up ok so it looks like we can get away with just fitting new internals, Ben thanks for your advice mate, much appreciated
__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Old 26 October 2011, 16:35   #11
Member
 
Country: UK - Wales
Town: Southampton
Boat name: DynaMoHumm/ SRV/deja
Make: Avon8.4, 5.4 & 4.777
Length: 8m +
Engine: Cat3126 Yam 90 &70
MMSI: 42
Join Date: Dec 2003
Posts: 6,562
If they are Alco's can you whip em off with a Big Hex wrench and use replacement units
__________________
Here it comes again, I don't stand a chance
Soul possession, Got me in a trance
Pullin' me back to you - Deja Voodoo
Rogue Wave is offline   Reply With Quote
Old 26 October 2011, 18:48   #12
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
Had a crack at the drum with an abrasive flapwheel and this is the result. Still quite a rough surface.

Should I just wack em on with a fresh set of shoes and rely on the shoes to bed them in or are these buggered?
Attached Thumbnails
Click image for larger version

Name:	Brake Drum.jpg
Views:	223
Size:	131.1 KB
ID:	63527  
__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Old 26 October 2011, 19:32   #13
Member
 
Country: UK - England
Town: Bristol
Make: Ribcraft
Length: 5m +
Engine: Yamaha
Join Date: May 2006
Posts: 4,299
They will work but basically wont be as effective and will quickly wear the shoes. Try a flappa disc which fits onto a 4.5 inch grinderette, that will definately take off the corrosion but how deep has the corrosion gone that could be a issue,ive seen drums in that condition literally break away from the rims... Wire wheel wont touch that.
you can get them from G R Fastners in Stroud,
Attached Thumbnails
Click image for larger version

Name:	unnamed.jpg
Views:	168
Size:	12.6 KB
ID:	63529  
__________________
matt h is offline   Reply With Quote
Old 26 October 2011, 21:26   #14
Member
 
Country: UK - Wales
Town: West Wales
Make: Vipermax 5.8, SR4.7
Length: 5m +
Engine: 150 Opti, F50EFi
Join Date: Sep 2005
Posts: 6,299
Lathe
__________________
Downhilldai is offline   Reply With Quote
Old 26 October 2011, 21:32   #15
Member
 
Country: UK - England
Town: Bristol
Make: Ribcraft
Length: 5m +
Engine: Yamaha
Join Date: May 2006
Posts: 4,299
Yep!!
__________________
matt h is offline   Reply With Quote
Old 27 October 2011, 22:05   #16
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
Quote:
Originally Posted by Downhilldai View Post
Lathe
That might be an option it's only surface pitting, Ben (Trailer Guy) has given me a couple of ideas and they should clean up OK!

However just went to have a look through Mr Waves trailer parts collection and I think I might be able to get a couple of sets together out of that lot.

Cheers STU
__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Old 31 October 2011, 21:55   #17
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
The worst bit is over (I hope). We managed to strip all the brakes and have a load of parts from RW to put back on again. Had the insude of the drums cleaned up by a local machinist and they are not too bad. Just need to order cables and the bits for the damper and it will be back on the road.

The backplates are OK, there are a couple of small holes near the bottom however they still seem to have plenty of thickness left after knocking away all the rust. Gave them a liberal coating of Red Oxide and will spray them with a coat of hammerite before putting it all back together.
Attached Thumbnails
Click image for larger version

Name:	Hub 1.JPG
Views:	218
Size:	125.6 KB
ID:	63636   Click image for larger version

Name:	Hub 2.JPG
Views:	159
Size:	147.2 KB
ID:	63637  
__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Old 31 October 2011, 22:00   #18
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
Quote:
Originally Posted by Trailer Guy View Post
PS. That looks like a Bradley coupling? Damper shouldn't be too hard to do
Hi Ben,

We have undone the bolts that pass horizontally and vertically through the head and the bolt further down the bracket that looks like it goes through the damper. I am assuming the head should come off allowing the damper to slide out?
__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Old 31 October 2011, 22:08   #19
Member
 
Trailer Guy's Avatar
 
Country: UK - England
Town: Hampshire
Boat name: Altea 2
Make: Narwhal
Length: 5m +
Engine: 90 Mariner
Join Date: Aug 2011
Posts: 855
Hi Chris

If you've undone both bolts, and knocked them out, then the head should come off. It may need a bit of persuasion.

Just to keep you on your toes, some Bradley dampers come out backwards...

PS. Good job with the backplates
Trailer Guy is offline   Reply With Quote
Old 31 October 2011, 22:16   #20
Member
 
Country: UK - England
Town: Gloucestershire
Boat name: Osprey
Make: Osprey Vipermax
Length: 5m +
Engine: E-tec 300 G2
MMSI: TBC
Join Date: Dec 2006
Posts: 4,020
Quote:
Originally Posted by Trailer Guy View Post
Hi Chris

If you've undone both bolts, and knocked them out, then the head should come off. It may need a bit of persuasion.

Just to keep you on your toes, some Bradley dampers come out backwards...

PS. Good job with the backplates
Thanks mate. After clouting all the bits off those drums I can see where you found those arms
__________________
---------------------------------------------------
Chris Stevens

Born fiddler
Chris is offline   Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off




All times are GMT. The time now is 10:58.


Powered by vBulletin® Version 3.8.8 Beta 1
Copyright ©2000 - 2024, vBulletin Solutions, Inc.